Comparing Sound Absorbtion
of
Acoustical Foams


My Display at the Mid Columbia Science and Engineering Fair


Purpose
Experiment Design
Procedures
Results
Bibliography
Abstract
In this project I hoped to learn what type or brand of acoustical foam would absorb the greatest amount of sound. I predicted that the sonex brand foam made of Melamine would have a better rate of decibel reduction than the other types of foam especially the bed foam.  I was able to experiment by constructing a test tube that had a tweeter and woofer at one end, at the other end I put a Db tester and acoustical foam.  I made sure that the distance between the source and the foam was the same in all three experiments.
To increase the accuracy of this experiment I chose to test each of the acoustical foams three times just to make sure that I read the decibel tester correctly.  After two tests I observed that the numbers were very close together, so I decided that a third test would be redundant.
Some of the limitations of this experiment were that I probably would have been able to get a more accurate reading if I would have had a digital decibel tester.  Due to lack of funding I was unable to purchase a digital dB tester.  Another limitation of this project would be testing in different mediums.  I believe that if you could devise a way to test this experiment in different real world conditions, you could get a more accurate depiction of these products use in the real world.

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Purpose

The purpose of this experiment was to determine the amount of sound absorbed by different brands of acoustical foams.  I chose this project because I thought it might benefit people who are designing recording studios, concert halls, auditoriums, and speaker designers. Knowing the information provided by this project, people using any one of these products might get the best possible results.  I also chose to do this project because I am interested in learning about the mechanics of sound.

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Hypothesis

My hypothesis was that the Sonex brand acoustical foam that was an open cell Melamine base foam would absorb the greatest amount of sound emitted from the speaker at the higher frequencies. I hypothesized this based on research from the Illbruck-Sonex web site.  I predicted that the standard bed foam would absorb the least amount of sound at any frequency.  I hypothesized this because this type of foam is not designed for sound absorption; it’s designed for sleeping on.  I also tested sonex brand acoustical foam that was made of urethane.  I tested this because I wanted to get a broad range of product. During my experiment I had to take into account that all objects have a resonant frequency, or a frequency at which the object best vibrates.  I also had to recognize that acoustical foams are designed to absorb mostly higher frequencies.

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Experiment Design

Manipulated variable: The type of acoustical foam
Responding variable: The amount of sound that is absorbed by the acoustical foam at different frequencies.  The loudness of sound will be measured in decibels using an analog dB meter and 1/3 octave bands of noise.
Constants:

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Materials

Madisound 6502 15.24cm woofer
Audax TW010E1 1.27cm Tweeter
3.3mF Metalized Polypropylene Capacitor
4 3cm length wood screws
1m PVC Pipe
Threaded PVC Adapter: Slip-On to Threaded
Threaded PVC Cap
Spray Paint
5.65m 18g. Speaker wire
15cm of speaker wire
Heflar Dh 120 Amplifier
Pioneer Laser Disc Player
The Sheffield/AutoSound2000 Track 47-56 1/3 octave noise
Realistic analog decibel tester

Realistic Analog dB Tester (Used to measure sound reduction Level)
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Procedures

Construction for Test Tube:
1. Paint 1m PVC piping with any color desired with aerosol spray paint
2. Slide threaded PVC adapter on to one end
3. Drill hole 1cm in diameter for wires 4.5cm from opposite end of PVC adapter
4. Drill hole to mount tweeter 7.62cm inside tube
5. Mount tweeter inside tube using bracket
6. Thread wires for tweeter through whole, connect to tweeter
7. Drill hole 2.54cm in diameter for dB tester as close as possible to threaded PVC adapter
8. Drill four screw holes in end opposite of PVC adapter in order to mount woofer
9. Apply generous amount of silicon sealant to end of tube all around the end
10. Place Woofer on end of test tube pushing firmly in silicon sealant
11. Drill the four screws into pilot wholes and let set for 24 hours
12. After sealant dries use wires for tweeter and strip back their cover
13. Attach Capacitor to one wire using sadder
14. Solder both wires from tweeter to woofer, connecting one to positive and one to negative
15. Solder long cable capable of being connected to amplifier to woofer
16. Test Tube Complete

 
 


Complete Test Tube (Shortened for Display Purposes) Shown with Acoustical Foams



Experiment procedures:
1. Make spread sheet with all frequencies to be tested listed on one side
2. Hookup woofer and tweeter to receiver
3. Place test CD into CD player
4. Leave test tube empty
5. Set dB tester into predrilled hole
6. Press play on CD player
7. Record dB level every ten seconds on data sheet under “Empty Test Tube Test 1”
8. When test one is completed unscrew end cap and place test foam number 1 into tube and screw end cap back on
9. Run the same test on foam 1 and record on datasheet under “Foam 1 Test 1”
10. Run the same test until you finish testing foam number 3
11. After completing test 1 on foams and blank tube run the same test on all four again to ensure accuracy
12. After test set number 2
13. Run a third test on just the blank test

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Background Report

Introduction
This project was designed to inform people with information concerning acoustical foams. Understanding the information provided by this project will allow people who are designing recording rooms, conference rooms, offices and other places where sound is an issue towards productivity and comfort.  Acoustical foams are being used more and more in today’s society, so this project will hopefully provide insight to their use.
Sound
Sound is around us all the time; sound is anything that you can hear.  The vibrating of an object produces sound.  The vibration goes out in all directions, it enters the ear, and the brain interprets it. Sound most commonly travels through the air, but it can also travel through solid objects. When an object vibrates, the outward motion causes the molecules of the medium around the object to become more compact this is called condensation.  When the object that’s vibrating moves inward, it causes the molecules of the medium to become less compact this is called rarefaction.  Each time this cycle is repeated it creates one wave.  These waves make up frequencies. Frequencies are the number of condensations and rarefactions that occur in one second.  Higher frequency sound waves travel closer together because the object is vibrating faster this causes the waves to being given of at a faster rate. Low frequency waves are the opposite because the object is vibrating slower so the waves are given off at a slower rate.
Hearing
Scientists use a unit called the hertz to measure the frequency.  One hertz is equal to one cycle.  A humans voice can put off frequencies from 85 to 1,100 hertz, the human ear can hear receive frequencies from 20 to 20,000 hertz.  Scientists use a unit called the decibel to measure the degree of loudness of sound. Sound is very important to humans because it’s the way we communicate, and also the way we get our news and information.
Acoustics
Acoustics are a science that deals with production, control, transmission, reception, and effects of sound.  Acoustics originated from the study of mechanical vibration and the radiation of these vibrations. Acoustics are very important to the arts, mostly in music and the designing different instruments.  The knowledge we have about acoustic has come greatly from long experimentation by different artists, these experiments turned into theories.  What information we have currently concerning architectural acoustics has been gained through centuries of trial and error testing.  These experiments have provided good information but have only recently been considered real science.
Sound Control
Sound controlling methods are used all the time.  Some of these methods include: containing noise with barrier materials and enclosures, absorbing noise with panels, baffles and other types of acoustical foams, and finally by canceling the noise by introducing sound frequencies that interact with the offending sound.  This project deals with the sound absorption method.  Acoustical foams are used in all different places; it is most commonly used in industrial environments such as recording rooms, conference rooms, and speaker designers.  These are just a few of the real world uses for acoustical foams, there are many more.
Foam
Acoustical foams are made from all different kind of ingredients.  Since the companies cannot disclose what is used in there foam.  The two Sonex acoustical foams used in this project were made of Urethane and Melamine.  To make the foams all the ingredients are first combined. After the substances are combined they are put in a large micro waving machine.  After micro waving the foam is in the shape of a cube. The foam is then shipped to the United States where it is cut into panels.  Finally the product is shipped to the consumer.
Summary
After reading this background report hopefully you will have a better understanding of the mechanics behind sound.  Also an understanding of how sound is controlled and its impact on today’s society.

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Results

In this experiment I hoped to compare several different types of acoustical foams.  By using an acoustical test tube I was able to test and determine if there was a difference.
My data showed results that I didn’t expect at all.  It turns out that there wasn’t really much of a difference between all three foam.  There was however quite a difference in comparing an empty tube to one that has foam in it.  So the acoustical foam does definitely reduce the decibel level.

.
My original hypothesis was that the acoustical foam made of Melamine would have the best rate of sound reduction.  After completing experimentation I have to accept and reject my hypothesis.  I say this because the Melamine foam didn’t completely dominate the sound reduction rate.   At some levels it did better, but at others it did worse.  The bed foam performed quite well because it was the same and sometimes a little better then the rest of the acoustical foams.  Since I wanted a broad range of product, I tested the Urethane foam. It performed as well if not a little better then the other foams especially in the middle frequencies.
After completing my experimentation I wondered if my tests would have been more accurate if I had used a digital dB tester.  I would also try the experiment at different temperatures and humilities.
If I were to repeat my experiment, I would definitely use more accurate equipment to test the results.  I would specifically get a better decibel tester because during testing the needle moved a lot, so I had to average its position.


Test Results from First Test
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Conclusion

After completing my testing I observed that the bed foam absorbed almost the same amount of sound as the acoustical foams.  The only place where the acoustical foam totally out did the bed foam was in the high frequencies because acoustical foams are designed to absorb high frequencies.  Knowing this information the average consumer wanting a room with acoustical foam on the walls possibly for a band or other applications can turn to standard bed foam for what they’re wanting to do.
My original hypothesis was that the acoustical foam made of Melamine would have the best rate of sound reduction.  After completing experimentation I have to accept and reject my hypothesis.  I say this because the Melamine foam didn’t completely dominate the sound reduction rate.   At some levels it did better, but at others it did worse.  The bed foam performed quite well because it was the same and sometimes a little better then the rest of the acoustical foams.  Since I wanted a broad range of product, I tested the Urethane foam. It performed as well if not a little better then the other foams especially in the middle frequencies.
After completing my experimentation I wondered if my tests would have been more accurate if I had used a digital dB tester.  I would also try the experiment at different temperatures and humilities.
If I were to repeat my experiment, I would definitely use more accurate equipment to test the results.  I would specifically get a better decibel tester because during testing the needle moved a lot, so I had to average its position.

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Bibliography

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